TE 54 MINI TRACTION MACHINE

Keywords:

• ball on cylinder
• bearing materials
• cam shaft materials
• coatings
• elastohydrodynamic lubrication
• gear surface treatments
• gearbox lubricants
• mixed lubrication
• slide/roll
• spur gears
• surface engineering
• surface treatments
• traction coefficient

Background:

The TE 54 Mini Traction Machine brings together proven design elements from the long established TE 55 Two Roller Lubricity Test Machine and a scaled-down version of the common DC link AC vector drive system used on the TE 74 Two Roller Machines. The servo pneumatic loading system is taken straight from the TE 67 Pin on Disc/Reciprocating Pin on Plate Machine.

Why Ball on Ring and not Ball on Disc?

Traction coefficient is substantially influenced by spin and shear within the contact and, unless one is specifically interested in these phenomena, a design that potentially introduces spin or skew, as is the case with the ball on disc configuration, is a great nuisance. It requires a very complicated process of adjustment of the position of the ball on the disc in order to eliminate unwanted spin and skew

In order to eliminate spin the axis of the ball shaft must intersect precisely with the point of intersection between the surface of the disc and the axis of the disc.

Adjustments are typically made by running the contact on either side of the zero slide/roll condition with the intention of detecting the zero traction condition. However, this is scientifically indeterminate, because a contact with zero slide/roll but spin will not give zero traction.

A nominal zero may perhaps be presumed with this method, but once done, it is then not possible to determine the exact track diameter on either the ball or the disc, thus introducing further uncertainty.

In addition to this, to avoid skew, the ball shaft must lie precisely along a radius of the disc. To achieve zero skew, the ball shaft position must be adjusted to bring the ball onto the radius line. But of course, doing this once again alters the track radius on the disc.

The ball on disc arrangement is thus complex, expensive and ultimately indeterminate. By comparison, the ball on ring arrangement automatically eliminates any possibility of spin or skew; it eliminates any uncertainty with regard ball or track diameter; with circumferential grinding, it eliminates all the an-isotropic materials properties associated with preparing disc specimens.

Specification:

Controlled Parameters

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