TE 77 HIGH FREQUENCY FRICTION MACHINE

Technical Specifications:

Contact Configurations: Ball on Plate (Point Contact)
Cylinder on Plate (Line Contact)
Area Contact
Optional Configurations: Piston-Ring and Cylinder Liner
ISO Fuel Test Specimens
Load Range: 5 to 1000 N
Loading Rate: 50 N/s
Temperature Range: Ambient to 600°C
Heating Power: 800 W
Temperature Sensor: k-type thermocouple
Frequency Range: 2 to 50 Hz
Stroke Range: See following tables
Contact Potential: 50 mV dc signal
Friction Transducer: Piezo-Electric Type
Force Range: - 500 to 500 N
Plate Specimen: 38 mm x 58 mm x 4 mm thick (typical)
Point Contact: 6 mm and 10 mm diameter ball
Line Contact: 6 mm diameter x 16 mm long pin
Area Contact: 12 mm diameter x 4 mm thick disc
Interface: SLIM 2000 Serial Link Interface Module
Software: COMPEND 2000
Motor: 1.1 kW a.c. vector motor, force ventillated with 2048 ppr encoder

Stroke Range:

Continuously Variable Cam - 0 to 12.5 mm
Angle - degrees:Minimum - mmMaximum - mm
00.002.00
181.043.04
362.654.65
544.256.25
725.757.75
907.099.09
1088.2410.24
1269.1711.17
1449.8511.85
16210.2612.26
18010.4012.40
Step Variable 0 to 12.5 mm:
Angle - degrees:Nominal Stroke - mm
00.00
181.94
363.83
545.63
727.29
908.77
10810.03
12611.05
14411.79
16212.25
18012.50
Step Variable 12.5 to 25 mm:
Angle - degrees:Nominal Stroke - mm
012.50
1813.05
3614.26
5415.97
7217.89
9019.80
10821.54
12623.00
14424.09
16224.77
18025.00

Controlled Parameters

Frequency
Load
Temperature
Test Duration

Measured Parameters

Load
Friction
Temperature
Contact Potential
Frequency
Wear (with TE 77/WEAR)
Friction Coefficient

TE 77 ACCESSORIES & ADAPTERS

TE 77/WEAR On-Line Wear Monitoring System:

Contact Configurations: Ball on Plate
Cylinder on Plate
Area Contact
Piston Ring on Liner
Displacement Range: 0 to 1 mm
Resolution: 0.2µm
Accuracy: within 3 %
Allowed Temperature: - 20°C to 200°C
Output Range: 1 mV = 1µm

TE 77/HSD High Speed Data Acquisition:

Interface:PCI bus
Resolution:16 bit
Number of Channels:1 to 16
Maximum Data Rate:One channel at 250 kHz

TE 77/LVDT Stroke Transducer:

Maximum Stroke:25 mm
Linearity:0.5 %

TE 77/GEAR/20 Gearbox for 20:1 Reduction:

Frequency Range: 0.1 Hz to 2.5 Hz

TE 77/GEAR/100 Gearbox for 100:1 Reduction:

Frequency Range: 0.02 Hz to 0.5 Hz

TE 77/HR Heated Piston Ring Sample Carrier:

Load Range: 5 to 1000 N
Self Heating Temperature: 200°C

TE 77/INERT Gas Enclosure:

Manometer Pressure: 120 mm water
Enclosure Size: 250 mm x 250 mm x 150 mm high

TE 77/COOLER Cooler Pad:

Minimum Temperature:-30°C (chiller water/glycol cooled)

TE 77/800C High Temperature Heater:

Contact Configurations: Ball on Plate
Cylinder on Plate
Area Contact
Plate Size: 30 mm diameter x 4 mm thick
Temperature Range: ambient to 800°C
Heating Power: 800 W
Temperature Sensor: k-type thermocouple

TE 77/PUMP Peristaltic Pump and Drip Feed System:

Maximum Pump Speed: 55 rpm
Turn-Down Ratio: 110:1
Flow Rates: 0.02 to 2.3 ml/min with 0.5 mm bore tube
0.06 to 6.7 ml/min with 0.8 mm bore tube
0.22 to 24 ml/min with 1.6 mm bore tube
Tube Wall Thickness: 1 mm

TE 77/PIEZO Fretting Test Adapter:

Type of Contact:Ball/Flat
Flat/Flat
Line/Flat
Type of Movement:Sine, Square and Triangular
Load:5 to 1000 N
Friction Force:+/-500 N Maximum
Stroke - continuously variable:10 microns to 100 microns
Resolution:+/-0.2 microns
Frequency – continuously variable:1 Hz to 100 Hz
Maximum stroke at 100 Hz:30 microns
Maximum stroke at 50 Hz:60 microns
Maximum stroke at 20 Hz:100 microns

TE 77/PD Pin on Disc Adapter:

Contact Configurations: Pin on Disc
Ball on Disc
Specimen Holders: 8 mm and 5.5 mm diameter pins
10 mm and 6 mm diameter balls
Disc Diameter: 75 mm
Track Radius: 0 to 35 mm
Fluid Temperature: Ambient to 200°C
Heating Power: 800 W
Temperature sensor: k-type thermocouple
Drive Ratio: 3:1 reduction
Rotation Speed: 20 to 1,000 rpm
Sliding Velocity: 0.08 to 3.6 m/s
Maximum Torque: 4.5 Nm
Normal Load: 50 to 1,000 N (with 500 N Autoloader)
Friction Force Range: 1,000 N
Signal Conditioning: Strain Gauge Amplifier Module

TE 77/EP Energy Pulse Slide/Roll Adapter:

Contact Configuration: Plate on Cylinder (Line Contact)
Roller Specimen Diameter: 28 mm
Roller Width: 4 mm
Plate Specimen: 40 mm x 10 mm x 2.5 mm
Load Range: 500 N
Stroke Range: 25 mm
Frequency Range: 10 Hz
Rolling Velocity Ratio: 0 to 0.5
Temperature Range: ambient to 100°C
Heating Power: 200 W
Temperature Sensor: k-type thermocouple

TE 77/LLA Dead Weight Low Load Adapter:

Contact Configuration: Ball on Plate
Ball Diameter: 6 mm
Load Range: 2 to 20 N by dead weight
Allowed Stroke: 0 to 2 mm
Maximum Frequency: 50 Hz

TE 77/PLA Pressurized Lubricity Test Adapter:

Contact Configuration: Ball on Plate
Test Samples: 6 mm diameter ball
Load: Dead Weight
Load Measurement: Not available
Friction Force: Not available
Pressure: 7 bar maximum
Load: 2 N
Stroke: 1 mm
Maximum Frequency: 50 Hz
Temperature: Ambient to 100 C

TE 77/MW Piston Ring/Groove Micro Welding Test Adapter:

Ring Diameter: Up to 99 mm
Peak Applied Load: 300 N (adjustable)
Ring Sample Stroke: 3 mm
Maximum Operating Frequency: 20 Hz (1,200 rpm)
Piston Oscillation: +/- 90° at 10 rpm
Ring Sample Temperature: Up to 200°C
Piston Sample Temperature: Up to 350°C

TE 77/SRVF Fixed Specimen Bath for SRV Specimens:

Specimen: 24 mm Diameter x 7.85 mm Thick Fixed Specimen (SRV)

TE 77/SRVB Reciprocating Head for SRV Ball Specimens:

Contact Configuration: Ball on Plate
Specimen: 10 mm Diameter Ball

TE 77/SRVC Reciprocating Head for SRV Cylinder Specimens:

Contact Configuration: Cylinder on Plate - Axial Oscillation
Specimen: 15 mm Diameter x 22 mm Long

Services:

Electricity: 220/240 V, single phase, 50/60 Hz, 3.2 kW
PC and Printer: Minimum Specification

Installation:

Floor-standing machine: 900 mm x 900 mm x 600 mm high, 250 kg
Bench-mounting cabinet: 530 mm x 420 mm x 400 mm, 40 kg
Packing Specifications: 1.33 m3, GW 410 kg, NW 310 kg

Order As:

TE 77/1000 High Frequency Friction Machine - 1000N - with automatic loading and bench-top control unit with serial interface for sequence control of load, frequency and temperature and data acquisition on host PC, Windows based software included. PC hardware not included.

Options:

  • TE 77/HSD
  • High Speed Data Acquisition Option
  • TE 77/LVDT
  • Stroke Sensor
  • TE 77/GB/20
  • Gearbox for 20:1 Reduction Ratio
  • TE 77/GB/100
  • Gearbox for 100:1 Reduction Ratio
  • TE 77/INERT
  • Inert Gas Enclosure
  • TE 77/PUMP
  • Peristaltic Pump with Drip Feed System
  • TE 77/SRVF
  • Specimen Bath for 24 mm Diameter x 7.85 mm Thick Fixed Specimen
  • TE 77/SRVB
  • Reciprocating Head for 10 mm Diameter Ball Specimen
  • TE 77/SRVC
  • Reciprocating Head for 15 mm Diameter x 22 mm Long Specimen
  • TE 77/SRVBC
  • Reciprocating Head for 10 mm Diameter Ball Specimen and 15 mm Diameter x 22 mm Long Cylinder Specimen
  • TE 77/800C
  • High Temperature Electrically Heated Assembly
  • TE 77/LLA
  • Dead Weight Low Load Adapter
  • TE 77/TB
  • Test Bath for ISO Fuel Lubricity Test
  • TE 77/PIEZO
  • Piezo Actuator Drive System
  • TE 77/COOLER
  • Cooler Pad
  • TE 77/WEAR
  • Capacitance Displacement Gauge for Wear Measurement
  • TE 77/RC
  • Self Aligning Clamp for Piston Ring Samples
  • TE 77/EP
  • Energy Pulse Slide/Roll Adapter
  • TE 77/MW
  • Piston Ring/Groove Micro Welding Test Adaptor
  • TE 77/HR
  • Heated Piston Ring Sample Carrier
  • TE 77/PD
  • Pin on Disc Test Adapter
  • TE 77/CAL
  • Calibration Kit for Load and Friction
  • TE 77/SCOPE
  • Microscope for Wear Scar Measurement

    Consumables:

  • TE 77/P
  • Qty 100 : 6mm Diameter Ball Specimens in Carrier
  • TE 77/L
  • Qty 100 : 6mm Diameter x 16mm long Nitrided Steel Pin
  • TE 77/AS
  • Qty 5 : 12 mm Diameter Mild Steel Area Specimens
  • TE 77/AB
  • Qty 5 : 12 mm Diameter Phosphor Bronze Area Specimens
  • TE 77/SG
  • Qty 5 : Gauge Plate Stick-Slip Specimens
  • TE 77/SB
  • Qty 5 : Phosphor Bronze Stick-Slip Specimens
  • TE 77/FG
  • Qty 5 : Annealed Ground Gauge Plate Specimens
  • TE 77/FC
  • Qty 5 : Ground Cast Iron Specimens
  • TE 77/FH
  • Qty 5 : Hardened Ground Gauge Plate Specimens
  • TE 77/EPR
  • Qty 5 : Energy Pulse Adapter Rolling Specimens
  • TE 77/EPP
  • Qty 5 : Energy Pulse Adapter Hardened Plate Specimens
  • TE 77/ISOP/B
  • Qty 100 : Test Plates/Test Balls for ISO Fuel Lubricity Test
  • TE 77/C41
  • Qty 10 : Cylindrical Pin 4 mm Diameter SS 304 (Annealed)
  • TE 77/C42
  • Qty 10 : Cylindrical Pin 4 mm Diameter Aluminium Bronze (Annealed)
  • TE 77/C43
  • Qty 10 : Cylindrical Pin 4 mm Diameter SS 440C (Hardened and tempered)
  • TE 77/C44
  • Qty 10 : Cylindrical Pin 4 mm Diameter SS 410 (Hardened and tempered)
  • TE 77/C45
  • Qty 10 : Cylindrical Pin 4 mm Diameter AISI 52100 (Hardened and tempered)
  • TE 77/C46
  • Qty 10 : Cylindrical Pin 4 mm Diameter Natural PEEK
  • TE 77/C47
  • Qty 10 : Cylindrical Pin 4 mm Diameter PTFE
  • TE 77/C61
  • Qty 10 : Cylindrical Pin 6 mm Diameter SS 304 (Annealed)
  • TE 77/C62
  • Qty 10 : Cylindrical Pin 6 mm Diameter Aluminium Bronze (Annealed)
  • TE 77/C63
  • Qty 10 : Cylindrical Pin 6 mm Diameter SS 440C (Hardened and tempered)
  • TE 77/C66
  • Qty 10 : Cylindrical Pin 6 mm Diameter SS 410 (Hardened and tempered)
  • TE 77/C65
  • Qty 10 : Cylindrical Pin 6 mm Diameter AISI 52100 (Hardened and tempered)
  • TE 77/C66
  • Qty 10 : Cylindrical Pin 6 mm Diameter Natural PEEK
  • TE 77/C67
  • Qty 10 : Cylindrical Pin 6 mm Diameter PTFE
  • TE 77/C81
  • Qty 10 : Cylindrical Pin 8 mm Diameter SS 304 (Annealed)
  • TE 77/C82
  • Qty 10 : Cylindrical Pin 8 mm Diameter Aluminium Bronze (Annealed)
  • TE 77/C83
  • Qty 10 : Cylindrical Pin 8 mm Diameter SS 440C (Hardened and tempered)
  • TE 77/C88
  • Qty 10 : Cylindrical Pin 8 mm Diameter SS 410 (Hardened and tempered)
  • TE 77/C85
  • Qty 10 : Cylindrical Pin 8 mm Diameter AISI 52100 (Hardened and tempered)
  • TE 77/C86
  • Qty 10 : Cylindrical Pin 8 mm Diameter Natural PEEK
  • TE 77/C87
  • Qty 10 : Cylindrical Pin 8 mm Diameter PTFE
  • TE 77/B1
  • Qty 100 : Balls 6mm (Grade 25) SS 440C (Hardened and tempered)
  • TE 77/B2
  • Qty 100 : Balls 6mm (Grade 25) AISI 52100 (Hardened and tempered)
  • TE 77/B3
  • Qty 100 : Balls 6mm (Grade 25) Al2O3
  • TE 77/B4
  • Qty 100 : Balls 3/8” (Grade 25) SS 440C (Hardened and tempered)
  • TE 77/B5
  • Qty 100 : Balls 3/8” (Grade 25) AISI 52100 (Hardened and tempered)
  • TE 77/B6
  • Qty 100 : Balls 3/8” (Grade 25) Al2O3
  • TE 77/B7
  • Qty 100 : Balls 1/2” (Grade 25) SS 440C (Hardened and tempered)
  • TE 77/B8
  • Qty 100 : Balls 1/2” (Grade 25) AISI 52100 (Hardened and tempered)
  • TE 77/B9
  • Qty 100 : Balls 1/2” (Grade 25) Al2O3
  • TE 77/F1
  • Qty 10 : Flat Plate Specimen 58 x 38 x 4 SS 440C (Hardened and tempered)
  • TE 77/F2
  • Qty 10 : Flat Plate Specimen 58 x 38 x 4 SS 410 (Hardened and tempered)
  • TE 77/F3
  • Qty 10 : Flat Plate Specimen 58 x 38 x 4 AISI 52100 (Hardened and tempered)
  • TE 77/RG
  • Qty 5 : Rubber & Glass Specimens Materials to be specified
  • TE 77/RL
  • Qty 5 : Piston Ring and Liner Specimens Materials to be specified
    Revised TE 77/01/02

    Copyright © 2002 Phoenix Tribology Ltd.