TE 39 JOURNAL BEARING FRICTION RIG

 





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    Description

    The rig is constructed with similar geometry to a conventional lathe, comprising a “head-stock”, for carrying shaft samples, a “tail-stock”, mounting a combined axial force and radial torque transducer, and a “tool-post”, for mounting a specimen and applying a radial force.
    The head-stock and tail-stock assemblies are mounted on standard linear slide, on bearing blocks, with manual clamps.

    Head-stock

    The head-stock arrangement comprises an interchangeable motor and a spindle assembly, each mounted on separate bearing slides. The location of both is fixed during normal operation.

    For continuous rotation at speeds up to 2000 rpm, a servo motor is connected directly to the spindle assembly.

    For oscillating motion of +/-20° at 1 Hz, the direct drive motor is replaced with a smaller servo motor driving through a 100:1 reduction gear-box.
    The spindle assembly is designed to accommodate specimen shafts with a diameter ranging from 5 mm to 30 mm and incorporates a pull-in taper. For smaller diameter specimens, operating at lighter loads, a standard machine tool taper collet is used. For larger diameters, and higher loads, taper and shaft specimens are manufactured as a solid part.

    Tail-stock

    The tail-stock comprises a linear slide mounted bracket, supporting a horizontally mounted, non-rotating, combined axial force and torque transducer. The only forces acting on the assembly is the axial force and a pure couple generated by the friction in the test bearing.

    In order to produce reciprocating axial motion, the tail-stock is free to slide on linear bearings, with motion and position controlled by a coaxially mounted ball-screw actuator, giving a maximum stroke of 30 mm at a maximum frequency of 1 Hz.

    Loading System

    The “tool-post” is mounted on a linear slide connected to the tail-stock, so that both move together. It comprises a standard air bellows, air bushing and cross-head assembly, with either a 2.5 inch or a 6 inch pneumatic bellows for load application, depending on required load range.

    A force transducer is included for measurement and feedback of load, for servo pneumatic control.
    A concave radial air bearing is mounted on the cross-head assembly, with a 25 mm ball as the self-aligning interface between the air bearing and cross-head.

    The air bearing supports the journal bearing specimen tooling, the basic form of which is a 250 mm diameter cylinder, machined down to provide tooling locations for holding both full and partial journal bearing samples.
    By connecting the loading system slide to the torque transducer slide, both can be indexed together to provide the required axial motion of 30 mm, with the journal bearing specimen tooling sliding relative to the air bearing.

    Transducer Connection

    The journal bearing specimen tooling is restrained from rotation by connection to the axial force and torque transducer, through a vertically mounted linear guide. This allows vertical movement of the specimen tooling relative to the transducer, without interfering with load application or applying a bending moment to the end of the transducer.

    Bearing Specimen Alignment

    In order to ensure that the test bearing and shaft are axially aligned the test bearing is mounted a spherical plain bearing housing. The lateral position of the housing provides adjustment for lateral misalignment.

    Instrumentation and Control

    Control and data acquisition are implemented via host PC running COMPEND 2020 Windows compatible software, in conjunction with a Phoenix Tribology USB micro-controller interface.
    Automatic control is implemented via user programmable test sequences. Manual control is implemented using on screen toggles. Data is stored to hard disc in either .csv or .tsv file formats.

     

  • Technical Specifications

    Technical Specifications
    Maximum Radial Load: 5 kN
    Bearing/Shaft Diameter: 5 to 30 mm
    Spindle Taper: DIN 69871A, taper ISO 50
    Rotary Motion:
    Speed: 0 to 2000 rpm
    Continuous Torque: 56.4 Nm
    Peak Torque: 136 Nm
    Oscillating Motion:
    Amplitude: Variable 0 to +/-20°
    Frequency: 0.001 to 1 Hz
    Axial Motion:
    Maximum Thrust: 5 kN
    Stroke: 0 to 30 mm
    Frequency: 0.001 to 1 Hz
    Air Bearing:
    Input Pressure 0.41 MPa
    Ideal Load at 5um Fly Height 6672 N
    Stiffness 1009 N/μm
    Flow 4.96 NLPM
    Fly Height 5 microns
    Porous Media Material Carbon
    Viable Pressure Range 0.414 – 0.552 MPa
    Maximum Allowable Pressure Supply 0.689 MPa
    Common Guide Surfaces Hard-coated aluminium
    Guide Surface Finish 16 RMS
    Controlled Parameters Frequency (rotational, oscillatory, reciprocating)
    Amplitude (oscillatory, reciprocating)
    Test Duration
    Load
    Measured Parameters Frequency
    Amplutude
    Load
    Friction Torque
    Axial Friction Force
    RMS Friction
    Contact Potential
    Services
    Electricity: 380/415V, three phase plus neutral, 50/60 Hz, 20 kW
    Air: 4 cfm at 8 bar (120 psi)

  • Applications

    adhesion-delamination
    adhesive friction
    adhesive wear
    bearing friction
    bearing materials
    continuous sliding
    journal bearing
    oscillating contact
    plain bearings
    plain bearing friction
    reciprocating sliding
    transfer film

  • Overview Videos

     

     

  • User List

    Launched 2019

    KS Gleitlager GmbH Germany

  • Download the Machine Leaflet