TE 54 MINI TRACTION MACHINE

 




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    Description

    The TE 54 Mini Traction Machine brings together proven design elements from the long established TE 55 Two Roller Lubricity Test Machine and a scaled-down version of the common DC link AC vector drive system used on the TE 74 Two Roller Machines. The servo pneumatic loading system is taken straight from the TE 67 Pin on Disc/Reciprocating Pin on Plate Machine.


    Why Ball on Ring and not Ball on Disc?

    Traction coefficient is substantially influenced by spin and shear within the contact and, unless one is specifically interested in these phenomena, a design that potentially introduces spin or skew, as is the case with the ball on disc configuration, is a great nuisance. It requires a very complicated process of adjustment of the position of the ball on the disc in order to eliminate unwanted spin and skew

    In order to eliminate spin the axis of the ball shaft must intersect precisely with the point of intersection between the surface of the disc and the axis of the disc.

    Adjustments are typically made by running the contact on either side of the zero slide/roll condition with the intention of detecting the zero traction condition. However, this is scientifically indeterminate, because a contact with zero slide/roll but spin will not give zero traction.

    A nominal zero may perhaps be presumed with this method, but once done, it is then not possible to determine the exact track diameter on either the ball or the disc, thus introducing further uncertainty.

    In addition to this, to avoid skew, the ball shaft must lie precisely along a radius of the disc. To achieve zero skew, the ball shaft position must be adjusted to bring the ball onto the radius line. But of course, doing this once again alters the track radius on the disc.

    The ball on disc arrangement is thus complex, expensive and ultimately indeterminate. By comparison, the ball on ring arrangement automatically eliminates any possibility of spin or skew; it eliminates any uncertainty with regard ball or track diameter; with circumferential grinding, it eliminates all the an-isotropic materials properties associated with preparing disc specimens.

    Self-aligning Two Roller

    In addition to the ball on disc arrangement, the TE 54 is also supplied with a self-aligning carrier to allow a 25 mm diameter by 8 mm wide roller to be mounted in place of the ball specimen, thus resulting in an 8 mm wide line contact. Thinner rollers can be manufactured in order to produce narrower line contacts.

     



  • Technical Specifications

    Ball Specimen Diameter: 25 mm
    Upper Disc Specimen Diameter: 25 mm
    Upper Disc Specimen Width: 8 mm
    Lower Disc Specimen Diameter: 50 mm
    Maximum Ball Speed: 4,000 rpm
    Maximum Ring Speed: 2,000 rpm
    Maximum Surface Speed: 5.24 m/s
    Maximum Load: 500 N
    Maximum Hertz Pressure (steel): 2.0 GPa
    Oil Bath Temperature: ambient to 150°C
    Heater Power: 250 W
    Temperature Sensor: k-type thermocouple
    Loading System: Pneumatic bellows with force feedback
    AC Vector Drive: Two 0.75 kW closed loop with common DC link
    Motors: Continuous: 0.25 kW @ 50 Hz @ 1,450 rpm
    Intermittent: 0.50 kW @ 50 Hz for 30 sec
    Feedback: 2,048 ppr encoder
    Drive Ratios:
    Motor:Ball: 1:1
    Motor:Ring: 2:1
    Interface: Serial Link Interface Module
    Software: COMPEND 2000
    Controlled Parameters Motor speed
    Motor speed difference
    Applied load
    Test bath temperature
    Measured Parameters: Motor speed
    Motor speed difference
    Applied load
    Traction force
    Test bath temperature
    Derived Parameters Entrainment Velocity
    Sliding Velocity
    Slide/Roll Ratio
    Traction Coefficient
    Services
    Electricity: 380/415 V, three phase, 50/60 Hz, 1.5 kW, with neutral & earth
    220/240 V, three phase, 50/60 Hz, 1.5 kW, with neutral & earth
    Clean, dry air: 4 cfm at 8 bar (120 psi)



  • Publications

     



  • User List

    Launched 2006

    Honda R&D Japan
    Kobe Steel Japan
    Kobe Steel Japan
    Kyodo Yushi Japan
    Tonen General Sekiyu Japan
    Tohoku University Japan
    University of Sheffield UK


  • Download the Machine Leaflet