TE 60 HIGH PRESSURE HYDROGEN RECIPROCATING TRIBOMETER

 





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    Description

    TE 60 is a three-station reciprocating tribometer, designed around a high-pressure chamber,
    for experiments under hydrogen and other gases. It includes a vacuum pump for purging the
    chamber before charging with a chosen gas, so can also be used for tests under medium
    vacuum. Tests may be run with plate specimen temperatures from ambient to +150°C and
    ambient to -50°C with an optional refrigerant probe and system.

    Test Chamber


    The test assembly, comprises three ball or line contact fixed specimen carrier assemblies,
    mounted on the top of the pressure vessel. A reciprocating drive projects upwards between
    the fixed specimen carriers and has locations for three plate specimens.
    Friction is detected by measuring the deflection of cantilevered flexural beams using hydrogen
    and pressure rated LVDTs. Wear displacement is measured by hybrid track linear
    potentiometers mounted within the flexure loading assemblies.

    Lower Chamber

    Reciprocating motion is generated by a manually adjusted, variable stroke, crank mechanism,
    located in a lower chamber. This is driven by an externally mounted, ATex rated, geared servo
    motor, via a magnetic coupling.
    Load is applied by pre-tensioning load springs, located in tube between the two chambers,
    with dead-weights. The extended springs are clamped, at the required pre-load, and the deadweights removed before the chamber is pressurised.

    Evacuating, Purging, Charging and Venting

    The chamber is supplied fitted with the necessary ports and valves and pressure/vacuum
    sensors to allow charging of the system. External gas handling and venting systems are not
    included, but must be installed by the user, in accordance with local standards and safety
    requirements.
    It is recommended that all gas connections are hard plumbed in industry standard stainlesssteel tubing. It is essential that potentially explosive and asphyxiating gases are safely
    discharged, outside the laboratory, in accordance with local safety regulations.
    The normal procedure for charging is to start by evacuating the chamber, to remove as much
    air as possible. The chamber is then purged, then pressurised, with nitrogen or inert gas. The
    purge gas is then vented and evacuated. The chamber is then slowly charged with hydrogen
    (or other test gas) and the specimens soaked for the required number of hours, before the
    test is started. At the end of the test, hydrogen is slowly vented from the chamber, if
    necessary, diluted with nitrogen or inert gas.

    Peripheral Systems

    A cartridge heater and temperature controller are provided for heated tests and an optional
    laboratory refrigeration unit with refrigerant probe for cooled tests.

    Control and Data Acquisition

    Control and data acquisition facilities are provided by a PC in conjunction with a Serial Link
    Interface Module, High Speed Data Acquisition Card and COMPEND control and data
    acquisition software.

  • Technical Specifications

    Number of Test Stations: Three
    Test Configuration: Ball on Flat
    Cylinder on Flat
    Gases: Hydrogen, Argon, CO2
    Working Pressure: 0.1 mbar to 100 bar
    Proof Pressure: 120 bar
    Stroke Range: 0 to 20 mm Continuously Adjustable
    Frequency: 0 to 5 Hz
    Motion: Sinusoidal
    Loading System: Tension Spring
    Load Range: 5 to 100 N
    Friction Range: 0 to 50 N
    Friction Deflection Sensor: LVDT
    Pressure Rating: 150 bar
    Wear Displacement: Hybrid Track Linear Potentiometer
    Heating Probe:
    Action: Contact cooling of plate specimen
    Temperature Range: Ambient to 150°C
    Electrical Feedthroughs: PT100 x 2
    Rotary Feedthroughs: BMD-300 Magnetic Coupling
    Motor: NX-210 a.c. Servo Motor

    Optional Cooling System

    Refrigerant Probe:
    Action: Contact cooling of plate specimen
    Temperature Range: Ambient to -50°C

    Automatically Controlled Parameters

    Frequency
    Plate specimen temperature
    Test duration

    Manually Controlled Parameters

    Load
    Stroke
    Chamber pressure (external service)
    Measured Parameters
    Friction
    Plate specimen temperature
    Chamber temperature
    Chamber pressure
    Number of cycles

    Derived Parameters

    Friction coefficient

    Services

    Electricity: 220/240V, single phase 50/60 Hz, 7.5 kW
    Process Gas System: Not included

    ATex Rating

    The machine, drive motor and associated instrumentation are
    ATex rated. The chiller unit, vacuum pump, power module and PC
    control and data acquisition system are not ATex rated. It follows
    that these items must be installed outside any ATex rated test
    cell, with suitable ATex rated connections between the operator
    work-station and the test cell.

  • Overview Videos

     

    Machine Overview


     

  • Index Tags

    adhesive wear
    aerospace materials
    ball on plate
    ceramics
    coatings
    composite materials
    compressor materials
    delamination wear
    dry contact conditions
    dynamic friction
    elastomeric polymers
    friction coefficient
    high pressure hydrogen
    high pressure testing
    hydrogen environment
    low temperature testing
    mild wear
    plastics
    polymers
    reciprocating line contacts
    reciprocating point contacts
    reciprocating sliding
    rubber materials
    self-lubricating-materials
    severe oxidative wear
    space applications
    special environments
    static friction
    temperatures from -55°C to +150°C

     

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